HSF Savunma Havacılık Ltd. Şti. (HSF)

ISO 9001 Certified Management Structure & AS9100 Certified Manufacturer & AS9120 Certified Service Supplier & Aerospace Laboratory Capability

A little bit about HSF

In 2002, HSF has started to service for aerospace industry in USA and since 2013 from Turkey continue in providing spare parts and production services through new production facility. HSF has about 20 years experience in providing Commercial Aircraft Parts & Components support to various operators and governmental agencies around the World. Today HSF is one of accredited precision manufacturers for complex metal components and products in the field of aerospace platforms.

HSF production facility which is projected depends on AS9100 and AS9120 Aerospace Standards, is located about 65 kilometers from Ankara Esenboga Airport, has been builted in 2000 square meter area and including state of the art laboratory and CNC machinery departments. HSF production facility, including quality control and product design laboratory and integrated process control system, have been updated and modified to keep ahead of current demands and international standards depending on AS9100, AS9120, ISO9001 and ISO-EN 17025.

By the repair shops, HSF also offers unique MRO and repair services to help increase overall yields, improve quality and lower your costs. Our offering enables to exceeding our customers’ high expectations for service and quality - minimizing productivity loss and maximizing customer satisfaction.

Some of the materials we machine are Aluminum, Aluminum Bronze, Cobalt L605, Hastelloy, Carbon Steel, Inconel, Monel, Stainless Steel, Titanium, Waspalloy. In addition to bar, plate, and sheet stock we specialize in machining castings, forgings, and 3D printed material. HSF machinery capability is covering CNC turning, 4- and 5-axis high-speed milling with high pressure thru-the-tool coolant capability, and broaching operations. Our trained and experienced engineers provide complete turnkey solutions for complex machining and 3D modeling is also supported through state-of-the-art computer software including CAD-CAM.

HSF 3D prototyping capability is how to simplify and improve designs to achieve the maximum efficiency and quality in the manufacturing process. Due to the problems such as high cost and high risk of equipment which were commonly found in current NC (Numerical Control) training and machining area, with the development of virtual reality and computer software technology, a feasible programme of virtual NC machining simulation system is brought forward. Efficiency is key to getting the most from any machining process. Conventional roughing strategies, though, typically only achieve the optimum cutting conditions during a straight-line cut. We use software assisted technologies developed to produces tool paths with a controlled engagement angle for the complete operation thus allowing significant machining time reduction.

Our R&D Department is focused on following major areas:
• Machining of advanced metals for aerospace applications
• Virtual Simulation System of Numerical Control Machining

HSF QUALITY CERTIFICATES

Why Should You Make Business with HSF?

Main 4 Reasons...

pic

AS9100 REV.D PRODUCTION CAPABILITY

. Screws (NSN Series 5305),
. Bolts (NSN Series 5306),
. Pins (NSN Series 5315),
. Studs (NSN Series 5307),
. Bushing Sleeves (NSN Series 3120),
. Nut Self Locking (NSN Series 5310),
. Threaded Rod Ends (NSN Series 5340)
. Shafts and Nut Balls (NSN Series 3040),

pic

EN/ISO 17025 LABORATORY CAPABILITY

* CMM (ZEISS Contura 7/120/6 Curve & Flat Scanning) Coordinate-Measuring Machine
* HP 3D Scanner Pro S3
* Tensile Strength 600kn,
* 3D Video Measuring .00001,
* Profile Projector .00001,
* Metallurgical Microscope (ASTM E112),
* Objectional Microscope,
* Sample Preparing Devices (cutting, grading, polishing and merging),
* Ultrasonic Flaw Detector (MR 0-10000mm and MV 1000-15000ms),
* Surface Roughness (160μm( -80μm ~ +80μm) 320 μm( -160μm ~ +160μm)),
* Digital Rockwell Hardness(ISO 6508-2 and ASTM E18),
* Digital MicroVickers, Hardness 0,01 μm - 3000 HV EN ISO 6507 / ASTM E384
* Liquid Penetrant Testing,
* Industrial 3D Printer,

pic

RAW MATERIAL CAPABILITY

Super Alloys: Waspaloy, Titanium 6-4 and 6-6, A-286, Inconel 600, 601, 625 and 718, 17-4PH, H-11, 15-5PH, 13-8MO, MP35N, Monel 400 and 500 etc.
Stainless Steel: 300 and 400 Series,
Alloy Steel: 8740, 4140, 4340 etc.
Aluminum Series: 2014, 2024, 2124, 2214, 2219, 2618, 5052, 5058, 6061, 6063, 7010, 7020, 7050, 7150, 7075, 7175, 7475.

pic

SELF-AUTO PROCESS CONTROL CAPABILITY

. Statistic and Numeric Process Control and Auto-Recording,
. Gauge Reliability and Transperency,
. Research & Design & Prototype,
. Evolution of Manufacturing Process,
. Raw Metarial Supply,
. Machining,
. Broaching,
. Heat Treatment,
. Sand Blasting,
. Coating,
. Destructive and Non- Destructive Testing (NDT),
. Final Inspections and Approvals.
. Documentation and Shipment.

Material: Titanium Alloy
Application: Aircraft Engine
End User: OEM

Material: Titanium Alloy
Application: Aircraft Engine
End User: OEM

Material: Special Alloy
Application: Aircraft Engine
End User: OEM

Material: Inconel 718
Application: Aircraft Landing Gear
End User: OEM & Government Agency

Material: Inconel 718
Application: Aircraft Shaft Assembly
End User: NDA

Material: Special Alloy
Application: Aircraft Landing Gear
End User: OEM & Government Agency

Material: Inconel 718
Application: Aircraft Shaft Assembly
End User: NDA

Material: Inconel 718
Application: Aircraft Shaft Assembly
End User: NDA

Material: Inconel 718
Application: Aircraft Shaft Assembly
End User: NDA

Material: Inconel 718
Application: Aircraft Engine
End User: OEM

Material: Titanium Alloy
Application: Aircraft Engine
End User: OEM

Material: S4340
Application: Aircraft Landing Gear
End User: OEM

Material: Inconel 718
Application: Aircraft Engine
End User: OEM

Material: S4140
Application: Aircraft Structure
End User: Government Agency

Material: S4340
Application: Aircraft Landing Gear
End User: OEM

Material: Inconel 718
Application: Aircraft Engine
End User: OEM

Material: Inconel & Titanium
Application: Aircraft Structure
End User: Government Agency

Material: S4340
Application: Aircraft Engine
End User: OEM

Material: Special Alloy
Application: Aircraft Engine
End User: OEM

Material: S4340
Application: Aircraft Structure
End User: Government Agency

Material: S4340 & Inconel & Titanium
Application: Aircraft Structure
End User: OEM

Material: S4340
Application: Aircraft Landing Gear
End User: OEM

Material: Titanium
Application: Aircraft Engine
End User: OEM

Material: Special Alloy
Application: Aircraft Engine
End User: OEM



BUSINESS CAPABILITY

Business Capability With More Than 35 Countries; HSF can offer the ability to coordinate all aspects of your contract and project process. From the initial design and hard work platforms, covering custom desing projects, to final production phase; HSF has enough business experience.

  • DEPENDABLE SERVICES

    HSF has awarded in the projects as main contractor or sub-contractor by government agencies and OEMs.

  • AS A RESULT!!!

    As a result of this business approach, today HSF has business capability with more than 35 countries.

HSF Business Capability
HSF
ProfessionalApproach
Our main focus is a producer for high-strength equipment in aerospace application platforms and to be your main supplier for this specialty products. As a result of this focus, HSF has awarded by governments, OEMs and contractors for their special projects. Today HSF can manage the projects which from the initial design and hard work platforms, custom design projects and to final production phase.
HSF
Highest QualityStandards
HSF uses the latest version of Master Cam to machine your simple to complex 2D, 3D and 4th axis parts. With master cam we have an integrated CAD system to stream line part creation, fixturing, and machining.
OUR BUSINESS STANDARDS:
Aerospace Manufacturer: EN/AS 9100;
Aerospace Distribution: AS 9120;
International Quality Management: ISO 9001:2015;
Aerospace Fastener Production: TSO-C148;
Aerospace Bearings Production: TSO-C149;
Shipment: MIL-STD-45662 / MIL-STD-2073.
TOP